Condition Monitoring of Bearing Damage in Electromechanical Drive Systems by Using Motor Current Signals of Electric Motors: A Benchmark Data Set for Data-Driven Classification

Christian Lessmeier, James Kuria Kimotho, Detmar Zimmer, and Walter Sextro
Submission Type: 
Full Paper
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phmec_16_003.pdf1.58 MBJuly 2, 2016 - 1:33am

This paper presents a benchmark data set for condition monitoring of rolling bearings in combination with an extensive description of the corresponding bearing damage, the data set generation by experiments and results of data-driven classifications used as a diagnostic method. The diagnostic method uses the motor current signal of an electromechanical drive system for bearing diagnostic. The advantage of this approach in general is that no additional sensors are required, as current measurements can be performed in existing frequency inverters. This will help to reduce the cost of future condition monitoring systems. A particular novelty of the present approach is the monitoring of damage in external bearings which are installed in the drive system but outside the electric motor. Nevertheless, the motor current signal is used as input for the detection of the damage. Moreover, a wide distribution of bearing damage is considered for the benchmark data set. The results of the classifications show that the motor current signal can be used to identify and classify bearing damage within the drive system. However, the classification accuracy is still low compared to classifications based on vibration signals. Further, dependency on properties of those bearing damage that were used for the generation of training data are observed, because training with data of artificially generated and real bearing damages lead to different accuracies. Altogether a verified and systematically generated data set is presented and published online for further research.

Publication Year: 
2016
Publication Volume: 
7
Publication Control Number: 
003
Page Count: 
17
Submission Keywords: 
Condition Based Maintenance
condition monitoring
Bearing Faults
Benchmark Dataset
data-driven method
Motor Current Signature Analysis
Submission Topic Areas: 
Data-driven methods for fault detection, diagnosis, and prognosis
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