Ball-nose end-milling process is considered as one of the vital metal removal processes for aerospace pieces. The product surface quality highly depends on how this process is performed. One of the factors that affect the resulting surface roughness is the performance of the ball-nose cutter used. However, this performance changes with the degradation of the tool. Therefore, several tool preparation methods are applied to increase tool life. Old tools seriously damage the surface. To prevent this, it is advised to use tools up to a certain level of damage.




